Industrial mortar is a mortar that is used as a binder for laying refractory bricks in various industrial furnaces.
Refractory mortar
Industrial mortar (Refractory mortar) is divided into two categories, light and heavy mortar. And as a binder and connector. It is used for stacking firebricks in various industrial furnaces. This product is a type of quality mortar that removes the troubles of the mortar making process for the user. And it is used to arrange bricks in the construction of furnaces. Also, by covering the seam between the bricks, it prevents the intrusion of slag and corrosion of the system.
One of the active companies in the field of production and supply of industrial refractories is Yektai Industrial Refractory Products Group of Zayandeh Rood. In this direction, it is working by supplying high-quality refractory bricks to meet the needs of the refractory industry market inside and outside the country.A look at the unique industrial refractory products of Zayandeh Roud
Yektai Industrial Group of Zayandeh Rood was established in 1374 and started its activity in the field of furnace refractory bricks, and according to the market’s need to supply refractory products for industrial blinds, it started its activity in the direction of supplying various types of refractory bricks, such as magnesite bricks, silica bricks. And he developed aluminum bricks, light heat insulating bricks and all kinds of light and heavy refractory masses that can be poured and pounded.
We at Yektai Zayandeh Rood Industrial Refractory Products have always been trying to provide the highest quality and best refractory products to Iranian and foreign artisans. In this regard, the refractory products are industrial. We provide a wide range of furnace bricks and refractory mortars for iron and steel, aluminum, copper, cement, lime, oil and petrochemical industries, glass and ceramic industries.and to play a small share in the development of the industry of Greater Iran.
Refractory mortar
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Types of mortar
Mortars are generally divided into two categories: heat-hardening mortars (self-heating) and air-hardening mortars (self-heating air). Self-setting mortars create ceramic aggregates with strong bonds only at kiln temperatures. These mortars offer flexibility in expansion and contraction caused by furnace changes. Due to the fact that self-heating mortar is available with various compositions, it is used in brick walls where minimum shrinkage of all joints is necessary.
Air-entrained mortar becomes hard after drying. Chemical adhesives made with appropriate refractory materials, with correct selection and mixing, benefit from the properties of air-tight mortars. And they reach the bond strength at the temperature where the ceramic adhesive works.Anti-acid mortar
Mortars based on resins, which are defined as anti-corrosion resins, are another group of mortars that are used when resistance to various chemical loads is required. In general, this type of mortar is based on a binder resin that is hardened by a hardener.
The most important resins used in anti-corrosion mortars are: phenolic resins, furan resins and epoxy resins in combination with polyamine hardeners and unsaturated polyester and vinyl ester resins.
Technical specifications of ready-to-use mortar
Ready-to-use and self-sealing mortar is a combination of ceramic materials with proper granulation and mineral binders. which is made on the basis of water. It is specially formulated for insulating bricks. Insulation bricks have a high absorption rate due to their high porosity.Therefore, their porcelain refractories are done with the usual two-component mortar with many problems.
Due to its special and unique formulation, ready-to-use mortar provides proper strength after drying and curing, while increasing the working time. Meanwhile, this mortar is also used for heavy and dense refractory bricks.Application of mortar
Repair of smelting furnaces in iron and steel and foundry
The place of transportation of repair melt transport devices
Slag storage place
Ramp of coking ovens
The floor of waste halls such as chemical food industries
Iron and steel that are subject to impact corrosion and wear
Emergency repair of machinery foundation
Advantages of mortar
High mechanical strength
Anti-shock and anti-wear
High temperature tolerance during repeated cold heating up to 1100 degrees
Preparation of refractory industrial mortar
Before using the mortar, it is necessary to mix it for a few minutes with a suitable mixer, until the mortar reaches a creamy state. The concentration of this mortar is formulated for troweling. If it is intended to be used by immersion method, it is necessary to add a percentage of water to its composition and mix it again.When mixing mortar, it should be noted that the mixer and containers used are completely clean and free of any contamination. It is worth mentioning. To prevent water evaporation, close the corresponding container lid and seal it completely.
Also, in special cases, it is possible to need thicker or thinner mortar or mortar with special analysis (for example, phosphate mortar, alumina mortar, silicon mortar, etc.).
Tips about mortar
Conditions that mortars deal with. They are more difficult. and therefore to properties that are carefully adjusted. they need. This mortar must be workable and trowelable.
If strong connections are needed. Mortar must be sufficiently heated. to create a strong ceramic bond. But the fire resistance of the mortar must be high enough. To resist melting or leaking from seams at high temperatures.How to choose mortar?
Conditions that mortars deal with. It was often very difficult. And as a result to the properties that are carefully adjusted. it is needed. In terms of economy and easier installation of brickwork, a mortar should have workability, troweling ability and good working properties. A refractory industrial mortar with good performance and excellent water retention in a range of concentration can be used for masonry joints and screed boards such as surface .covering of walls or for
Refractory mortar
patching and repair.
If strong joints are required, the mortar must be sufficiently heated to form a strong ceramic bond. But the refractory properties of the mortar must be high enough to resist melting or flowing from the joints at high temperatures.
Do not use refractory materials. It is used in the mortar of Yektai industrial refractory products of Zayandeh Rood in the construction of many furnaces and other cases.And it is possible to arrange the bricks, a neutral layer between each type of brick, to prevent the invasion of slag and corrosiveness, etc. It is applicable.
The difference between refractory cement and refractory industrial mortar
The biggest difference between refractory clay and cement and mortar is that industrial refractory mortar is used for industrial refractory bricks (mixed with water or other liquids). Hydraulic mortar is a combination of cement and special aggregates and gives the mortar unique thermal and temperature characteristics for use at high temperatures such as chimneys, furnaces, grills, etc.
Where should mortar be used?
It makes sense that mortar should be used anywhere that is exposed to very high temperatures. This is common sense and yet time and time again we see damage to certain sensitive areas because the correct type of mortar was not used for construction.One of the standards when building places with very high temperatures or fireplaces, ovens, fireplaces, etc., is the use of a combination of clay and tested refractory cement. with medium load. The .calcium aluminate binder is hydraulically adjustable to meet this requirement
Buying refractory mortar
In order to inquire about the price, buy advice and place an order, you can call 09131134667 on the website of Zayandeh Rood firebrick company. Shipping in this collection is done by reliable and official shipping companies. If the buyer makes the necessary arrangements,
Address:
Isfahan-Kilometer 8, Habib Abad District-
Sanat St., Zayandeh Rood Nessoz Yekta factories
Phone:
Sales unit: 09131134667
Office phone: 03145882555